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Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams


1. Efflorescence

Efflorescence is a water soluble salt that appears on the face of all types of masonry products. It is caused from water that has penetrated the wall, and is evaporating back through the face. Rogue River Stone has had very little problem with efflorescence. But if it does occur, it can be removed easily after the stone is dry. Using clean water and a scrub brush, (never use a wire brush on veneer stone) scrub vigorously, then rinse with clean water. If this does not remove all of it, try mixing 1 part white vinegar to 4 parts water, scrub and rinse again. If this doesn’t work see your local dealer. Remember that anytime you are using anything other than water to clean, wet the wall first.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

2. Cracking

Cracking sometimes occurs in veneer stone. This is usually caused from settling. Settling does not always mean that the foundation is sinking, but just the wood framing itself. Quite often the stone is installed on buildings as soon as they are framed, before the roofing and sheetrocking is completed. As these things are completed the added weight will sometimes cause the framing to settle a little which can cause the stone to crack. This occurs more often when OSB is used so we recommend that these be completed before the stone is installed. Also, make sure that you follow the manufacturer’s installation instructions of the stone. Cracking occurs most often on corners when they are not double wrapped.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

3. Color Problems

Occasionally you may have stone that does not look the same as the sample when you are installing it. Most of the time it is because the sample board is cured completely and the stone is still curing. It takes about 30 days for the stone to cure if the weather is good, up to 120 days if the weather is damp or cold. If you want to make sure that the colors will be the same put a couple of the stones near a heater or in your oven at 150 degrees for about 8 hours. Setting it out in the sun will not always dry it quick enough.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

4. Stone not Sticking to the Wall

If you are having problems with the stone not sticking to the wall it is normally because your mortar is too dry. Try wetting the mortar a little more. If the stone wants to slide down when you take your hands away the mortar is too wet. If you are drystacking the stone we recommend you add a bonding agent to your mortar.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

5. Grout drying too fast or too slow

If the grout is drying too fast you may need to add more water to the mix, grout a smaller area, or dampen the wall a little. If the grout is drying too slowly you may need to put a heater in front of the area, enclose the area with tarps, or add something like fast set to make it dry quicker. Ask your local dealer for his recommendation.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

6. Installing Stone under arches or beams

If you are having problems getting stone to stick when you are applying them upside-down, make your scratch coat in that area smooth, then only apply mortar to the outside edge of the stone leaving a hole in the middle. This will create a suction and should help. Again, this only applies to stone you are installing upside down. For all other applications follow the regular installation instructions.

Efflorescence | Cracking | Color Problems | Stone not Sticking to the Wall | Grout Drying to Fast or to Slow | Installing Stone Under Arches and Beams | Top of Page

 

 

Rogue River Stone

(541) 476-4448

P.O. Box 430, 2251 Spalding Avenue, Grants Pass, Oregon, USA 97528-0035

 

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